The fully automatic mobile multi-layer production equipment - ZENITH 940SC Pallet-Free Block Machine is one of the most advanced equipment of its kind in the world. This equipment integrates multiple functions and can mass-produce almost all hollow bricks, paving bricks, curbstones and permeable bricks and other concrete products used on the market. It combines high production capacity, high efficiency and low failure rate, and is the most competitive star product.
The fully automatic mobile multi-layer production equipment - ZENITH 940SC Pallet-Free Block Machine is one of the most advanced equipment of its kind in the world. This equipment integrates multiple functions and can mass-produce almost all hollow bricks, paving bricks, curbstones and permeable bricks and other concrete products used on the market. It combines high production capacity, high efficiency and low failure rate, and is the most competitive star product.
This model of equipment has internationally advanced technology and can produce a variety of non-standard special products that cannot be produced by single-pallet equipment. It can mass-produce high-quality concrete cable troughs, inspection wells, prefabricated parts and other special products in the most economical way. The product specifications can reach 1.24 meters in length and 1 meter in height.
The equipment has good adaptability to raw materials and can meet the requirements of large-scale use of solid waste and fly ash and other industrial waste residues as raw materials. The multi-layer production function of the equipment has huge advantages. The wet brick stacks can be directly maintained and then packaged, eliminating many intermediate transportation processes.
Technical Advantage
Intelligent interactive system
Mobile production
Hydraulic drive
Multi-function production cleaning
Intelligent operation:
The ZENITH 940SC Pallet-Free Block Machine adopts the internationally advanced intelligent interactive system, equipped with Siemens touch screen and data input and output devices. The system has product formula management and operation data collection functions, and multiple languages are available. The visual operation interface is friendly, and the control system includes safety logic control and fault diagnosis system.
Hydraulic drive system:
The hydraulic power is composed of two sets of coupled piston pumps. The speed and pressure of the hydraulic action can be precisely controlled simultaneously or independently through proportional valves. All parameters can be set on the touch screen. The main actions of the machine, such as the movement of the vibration table, the lifting of the mold frame and the pressure head, and the movement of the fabric frame, are all driven by the hydraulic system independently developed by Zenith.
Mobile production:
The ZENITH 940SC Pallet-Free Block Machine is equipped with high-hardness guide rail wheels to realize mobile production. The hydraulic motor drive is stable and reliable, and the front wheel is equipped with a hydraulic brake system for precise positioning. The production movement can be controlled and set through the touch screen.
Coaxial synchronous motion:
Machine front view
The mold frame and the press head of the equipment move synchronously along the large-sized guide posts and guide shafts through chains and lever shafts, ensuring that the mold frame and the press head can move safely, stably and accurately; in addition, a linear encoder can be optionally installed to further enhance the accuracy of the movement.
Multifunctional feeding system:
The system consists of a hopper, guide rails, feeding box and lifting device; the unique hydraulically driven mold scraper can ensure the cleanliness of the product surface, and the feeding box is equipped with a hydraulically driven fast feeding grid to ensure the uniformity of the feeding; the height-adjustable mold brush fixed on the feeding box is used to clean the upper mold part of the mold.
Product Parameter
Features
Bottom material hopper
1200L
Base fabric frame
2000L
Fabric hopper
800 L
Fabric cloth frame
2000L
Maximum loading height of loader
2800 mm
Forming size
Maximum forming length
1240 mm
Maximum forming width (vibrating table production)
1000 mm
Maximum forming width (ground production)
1240 mm
Product Height
Multi-layer production
Minimum product height (produced on pallets)
50 mm
Maximum product height
250 mm
Maximum brick stack height (pallet + one layer of product height)
640 mm
Low-level production (production on pallets)
Maximum product height
600 mm
Low production (production on the floor)
Maximum product height
650 mm
Direct production on the floor
Maximum product height
1000 mm
Minimum product height
250 mm
Machine weight
Total machine weight
15.5 T
Machine size
Total length (without fabric device)
4400 mm
Total length (including fabric device)
6380 mm
Maximum overall height
3700 mm
Minimum overall height (transport height)
3240 mm
Overall width (including control panel)
2540 mm
Vibration system
Maximum exciting force of vibration table
80 KN
Maximum excitation force of upper vibration
40 KN
Energy consumption
According to the maximum number of vibration motors
48 KW
940SC block making machine production line layout diagram
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